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Paques BIOPAQ® range offers a broad range of anaerobic technologies whereby bacteria convert organic compounds (COD) to biogas in an environment with or without oxygen (aerobic vs. anaerobic).
In the BIOPAQ®UASB bioreactor, organic compounds are converted to biogas by bacteria in the absence of air. In this way, effluent discharge costs are reduced and at the same time green energy is produced.
The Upflow Anaerobic Sludge Blanket (UASB) process is a frequently applied method in the biological treatment of industrial effluents. Paques has applied the BIOPAQ®UASB technology for more than twenty years and has standardized the reactor into a modular system. Nearly four thousand BIOPAQ® modules are in operation worldwide, treating 1,760,000 m3 of effluent per day. One module has a capacity equivalent to about 1 tonne COD/day (e.g. 15 – 20 m3/hr). This modular approach allows to configure any specific layout and capacity requirement.
BIOPAQ®UASB technology is applied to treat a large variety of industrial and municipal effluents from food, beer and beverage to pulp & paper, chemical and municipal sewage. The modules are available through a worldwide network of licencees.
Additionally, a retrofit programme is available for existing UASB installations. Paques not only has a lot of experience in updating Paques’ installations, but also in improving products of other suppliers.
The success of the BIOPAQ®UASB bioreactor is based on the so-called three-phase separator. It enables the reactor to separate gas, water and sludge mixtures under high turbulence conditions. This allows for compact designs.
The patented BIOPAQ®UASB design has multiple gas hoods for the separation of biogas. As a result the extremely large gas/water interfaces greatly reduce turbulence, making relatively high loading rates of 10 – 15 kg/m3.day possible. Separation in the BIOPAQ®UASB requires only 1.0 meter of height, which prevents flotation effects and, consequently, floating layers.
Cargill: Sulphate removal from starch processing water
A Dutch operation of starch processing company Cargill treats its sulphate-rich water with an anaerobic bioreactor. This produces biogas that is rich in hydrogen sulphide. Cargill chose THIOPAQ® technology to remove the hydrogen sulphide, which enables them to meet the legislation for sulphate discharges. Also, two of Cargill’s production sites in the USA apply THIOPAQ® biogas desulphurisation.
Bavaria: Over 25 years of smoothly running wastewater treatment at a brewery
In 1984, Dutch beer brewer Bavaria needed to increase its wastewater treatment capacity. Paques installed a BIOPAQ®UASB to its existing aerobic clarification plant, reducing aerobic sludge and aeration cost. Over 25 years later, the installation still runs smoothly and treats 10,000 kg COD every day whilst generating 350 m3 biogas per day. In 2004 Bavaria wanted to remove hydrogen sulphide from the biogas and Paques installed a THIOPAQ® gas scrubber. The installation removes 25 kg of sulphur daily, after which the biogas is ready for the gas engine to generate electricity and heat (about 500 kWe per day).
For more information, visit PAQUES’ website.